01
Scrap Processing
Graded and processed for optimal melting efficiency, backed by dedicated scrap-handling infrastructure.
STEEL MELT SHOP
A complete steel melt shop solution
PPRM designs and supplies complete steel melt shops — induction and arc furnaces, ladle refining furnaces, continuous casters and the automation that ties it all together.
The Melt Shop Journey
Five stages. One continuous flow.
Click any stage to see how PPRM engineers it for your tonnage and product mix.
- Sorted ferrous scrap is weighed, blended to target chemistry and charged via dedicated buckets or continuous feeders — backed by a scrap-yard layout built for safe, high-throughput handling.
- Induction Furnaces (IF) or Electric Arc Furnaces (EAF) convert the charge into liquid steel. Power profile, slag practice and tap-to-tap cycles are tuned to your tonnage and energy availability.
- LRF, AOD and secondary metallurgy fine-tune chemistry, remove inclusions and homogenise temperature — delivering clean steel at the right composition for casting.
- Refined liquid steel is cast into billets on multi-radius CCMs with automatic mould-level control, ensuring surface quality, internal soundness and dimensional consistency.
- Water treatment, fume extraction (FES), electrical systems and SCADA-based automation keep the melt shop running safely, efficiently and within compliance.
Our Equipment
Steel melt shop equipment, engineered for performance.
Every piece of equipment PPRM supplies is custom engineered for your plant's specific tonnage, product mix and operating conditions.
02
Melting Operation
Induction Furnace and Electric Arc Furnace routes — flexibility across charge composition and production volume.
- Induction Furnace (IF)
- Electric Arc Furnace (EAF)
03
Refining & Secondary Metallurgy
Post-melting refining ensures precise chemistry, temperature uniformity and steel cleanliness, before casting.
- Ladle Refining Furnace
- AOD Converter
- Secondary Refining
04
Continuous Casting Machine (CCM)
Converts refined liquid steel into semi-finished products with high surface and internal quality.
- Billet Caster
- Multi-Radius Design
05
Automation & Process Optimization
A suite of automation and optimization technologies to maximize energy efficiency and metallurgical control.
- Melt Control System
- Advanced Operation System
- Automatic Mould Level Controller
- Plant Automation & SCADA
06
Auxiliaries
End-to-end solutions for all auxiliary systems to ensure continuous, safe and compliant melt shop operations.
- Water Treatment Plant
- Fume Extraction System (FES)
- Electrical Auxiliaries
Discuss Your Project
Planning a new melt shop or an expansion of your existing melt shop?
Our engineering team will work with you on capacity, layout and integration with your existing plant — from greenfield design to brownfield retrofits.